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Santa Maria Sun / Cover Story

The following article was posted on November 29th, 2012, in the Santa Maria Sun - Volume 13, Issue 38 [ Submit a Story ]
The following articles were printed from Santa Maria Sun [santamariasun.com] - Volume 13, Issue 38

Life, death, and salami

A local business gives a peek at the circle of life--and salami

BY STEVE E. MILLER

It’s a well-known fact that history repeats itself. The idea of eating only locally made products is quite the rage, but just 150 years ago in this county and worldwide, it would have been the primary option.


SALAMI SEQUENCE
1: Antonio currently has more than a dozen piglets and a full-grown female named Victoria set up in an old horse training pen that’s shaded throughout most of the day on his ranch in Creston.
PHOTOS BY STEVE E MILLER

2: The young pigs on the ranch are a mix of Berkshire/Hampshire and Duroc; the combination of breeds produces the best meat, because the pigs are massive and fast growing, but the quality of the meat is high.

Antonio Varia, owner of Buona Tavola in San Luis Obispo and Paso Robles, has never thought that making his own food, like salamis and sausages, as anything more than a normal occurrence for him and his family. Each January, in Armeno, Italy, from the time he was a child, the whole family would get together to butcher a pig or two and then begin the lengthy process of making salamis to be eaten for the rest of the year. Antonio’s father was a chef from a long line of family restaurateurs, and when the San Luis Obispo Buona Tavola opened in October 1992, he would make small batches of salamis to be used in his restaurant from wild boar he hunted in Northern San Luis Obispo County.


3: Antonio separates the ribs from the rest of the meat to begin processing parts for the salami and sausage production and for regular cuts for his restaurant. The Creston Valley Meat slaughterhouse uses a rifle with a copper bullet to slaughter the pigs that are brought directly from Antonio’s ranch. The fat around the ribs is used to make soup, and the meat becomes handmade sausages. Almost no part goes to waste.

4: The tray on the left is pancetta for the Buona Tavola restaurants, and the tray on the right is shoulder and leg meat that will be used in the salami production.

It wasn’t until his mother passed away in January 2010 that Antonio decided to dedicate a salami and sausage-making business in his mother’s name. With help from his nephew, Alex Pellini, who moved over from Italy via England to help with the restaurants, the company started successfully and is growing enormously with a multitude of restaurants—like the Range (Santa Margarita), Artisan (Paso Robles), Trattoria Uliveto (Orcutt), and Il Grappolo Trattoria (Santa Ynez)—throughout California using his fresh products on a regular basis. The products are also distributed to traditional grocery stores like New Frontiers in San Luis Obispo and Solvang, plus wine bars like Vintage 1255 (SLO), Bella Vino (Morro Bay), and Haven Wine Bistro (Atascadero), and can even be found in the Williams-Sonoma catalog.


5: All of the employees of Allepia work together seamlessly and quickly to produce a product they’re proud of. (L-R) Tesero, Antonio, Alex, and Dabian.

6: Using a grinder from 1967 that Antonio refurbished, Tesero adds a specific mixture of 20 percent pork belly and 80 percent shoulder and leg meat to begin the process of making the salamis.

Allesina Maria Pia is now immortalized on thousands of salami and sausage packages put together in a small shop in Atascadero in a fashion not much different from the time when Antonio would help his mother and father with the same process in Italy. The recipes have been handed down from his parents, and they’ll continue to live on through his work.

The amount of product made by Antonio, Alex, and their staff, doesn’t allow the Alle-Pia company to use only pigs raised in San Luis Obispo County, but Antonio has more than a dozen young pigs that will be ready for harvest within a year. The goal for Alle-Pia is to eventually use only meat raised on Antonio’s ranch off of Highway 58, where the pigs eat a mixture of fresh vegetables and acorns throughout the year.


7: Ground meat and pork belly comes out of the grinder.

8: These are several different sizes of grinding implements.

Localvores celebrate!

Staff photographer Steve E. Miller enjoys all food made from pigs. Questions or comments can be sent to semiller@newtimesslo.com.


9: Salami is a cured meat, not cooked, and a natural culture is used to ferment the salami.

10: Specific spices are added to the different types of salamis to create different flavors.


11: After grinding, Tesero pours the meat into a mixing machine brought in from Spain.

As a comparison, these are the just-stuffed salami and stuffing implements next to a fully ready to eat Sopressa salami that’s been dried for 45 days.